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The preparation of silicone resin typically involves the hydrolysis and condensation reactions of chlorosilanes. Chlorosilane monomers, such as methyltrichlorosilane and dimethyldichlorosilane, undergo hydrolysis reactions in the presence of organic solvents to produce acidic hydrolyzates. After washing with water to remove acids, the neutral oligomers undergo further condensation in the air through thermal oxidation or catalysis, ultimately forming a highly cross-linked three-dimensional network structure.
The curing of silicone resin involves transforming oligomers into thermoset resins with a three-dimensional network structure that are insoluble and infusible through heating or catalysis. Curing temperature and time significantly impact silicone resin properties. Generally, silicone resin requires curing at high temperatures, limiting its range of applications. However, by incorporating additives such as ethyl orthosilicate and potassium acetate, the curing temperature can be reduced while maintaining high-temperature strength.
The curing properties of silicone resin are closely related to the R/Si ratio in its molecular structure. A smaller R/Si ratio results in better curing properties, lower thermal weight loss, and harder but less flexible paint films. Conversely, a larger R/Si ratio requires long-term baking at high temperatures or the use of drying accelerators for curing to achieve better flexibility.
The curing process is crucial to the final properties of silicone resin. Incomplete curing may lead to decreased performance, such as insufficient hardness and poor heat resistance. Therefore, during silicone resin preparation, strict control of curing conditions is necessary to ensure high-performance products.
Additionally, the curing properties of silicone resin can be improved by introducing different organic groups. For example, introducing vinyl groups can enhance the curing characteristics of silicone resin and impart coupling properties. These modified silicone resins exhibit superior performance in specific applications.
In summary, the preparation and curing process significantly impact silicone resin properties. By optimizing preparation techniques and curing conditions, high-performance silicone resin products can be obtained to meet various industry demands.
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