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1. Nano-Reinforcement Technology
Incorporating nano-fillers such as silica (SiO₂) and silicon carbide (SiC) significantly enhances the mechanical strength and temperature resistance of silicone resins. For example, nano-SiO₂-modified silicone resins can operate long-term at 300°C and withstand short-term exposure up to 500°C, with a 30% increase in hardness.
2. Low Thermal Expansion Coefficient Design
Optimizing the molecular structure of silicone resins reduces their thermal expansion coefficient, matching it with electronic components to minimize thermal stress-induced cracking. For instance, low thermal expansion silicone resins maintain stable packaging performance under high temperatures.
3. High Thermal Conductivity Formulations
Adding high thermal conductivity fillers (e.g., aluminum nitride, alumina) improves the thermal conductivity of silicone resins, enabling effective heat dissipation in high-temperature environments. For example, high thermal conductivity silicone resins are used in power device packaging to rapidly conduct heat to heat sinks, enhancing device stability.
4. Self-Healing Function Development
Microencapsulated silane coupling agents enable silicone resins to autonomously repair localized damage at high temperatures. For instance, NASA’s “Smart Coating” releases healing agents at 500°C to seal cracks via siloxane condensation.
Conclusion
The five technological breakthroughs in high-temperature silicone resin products are revolutionizing electronic packaging. As technology advances, the applications of silicone resins in electronic packaging will become more extensive and efficient.
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