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Organic Silicon Materials Needed for Producing Silicone

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Silicone, as a widely used material in various fields, is highly favored due to its excellent elasticity and temperature resistance. From kitchen utensils to medical equipment, and to various sealing and insulating materials, silicone plays an important role. So, what organic silicon materials are needed to make silicone? This article will provide a detailed introduction.


I. Basic Raw Materials for Silicone
Silicone is mainly made of siloxane polymers, which are long-chain molecules consisting of silicon atoms and oxygen atoms alternately connected. Organic silicon, as the main raw material for silicone, provides unique properties and structural characteristics to silicone. Among them, silanes, silanols, silenes, and other organic silicon compounds are the foundation for making silicone. These compounds form siloxane polymers through chemical reactions under specific temperature and pressure conditions.

In actual production, commonly used organic silicon raw materials include methyltris(methoxy)silane, ethyltris(methoxy)silane, methyltrimethoxysilane, and ethyltrimethoxysilane. The purity and performance of these raw materials have a crucial impact on the final quality of silicone. Therefore, when selecting raw materials, it is essential to ensure their quality meets the requirements.

II. Reaction Additives and Catalysts

In the production process of silicone, reaction additives and catalysts play a vital role. Reaction additives can promote chemical reactions, regulate reaction rates, and thus control product performance. Commonly used reaction additives include hydrogen peroxide, organic peroxides, and ferrocene. These additives can accelerate polymerization reactions and improve production efficiency during the synthesis of silicone.

Catalysts are another key substance in the synthesis process of silicone. They can significantly reduce the activation energy of chemical reactions, thereby speeding up the reaction rate. Commonly used catalysts include sodium hydroxide and ammonium hydroxide. The selection and use of catalysts have an important impact on the structure and performance of silicone.

III. Fillers and Crosslinking Agents

Fillers and crosslinking agents are important means to improve the performance of silicone. Fillers can increase the mechanical strength and other physical properties of silicone. Common fillers include talc powder and white carbon black. These fillers can increase the hardness, wear resistance, and tensile strength of silicone, making it meet the needs of different application scenarios.

Crosslinking agents can improve the physical properties and stability of silicone. By forming a crosslinked structure between silicone molecules, crosslinking agents can increase the strength, heat resistance, and aging resistance of silicone. Commonly used crosslinking agents include silanes and titanates. The selection and use of crosslinking agents have a decisive impact on the final performance of silicone.

IV. Stabilizers and Colorants

Stabilizers are mainly used to prevent silicone from oxidizing or degrading during processing. Stabilizers such as stearic acid and paraffin can protect silicone from external environmental influences and maintain its performance stability. This is important for improving the service life and reliability of silicone.

Colorants are added to silicone products as needed to give them color. Colorants such as carbon black and iron oxide red can make silicone products have various colors to meet consumers' personalized needs. The selection and use of colorants have an important impact on the appearance and quality of silicone.


V. Production Process Flow

The production process flow of silicone mainly includes raw material preparation, polymerization reaction, vulcanization, molding and processing, inspection, and packaging. In the raw material preparation stage, high-quality organic silicon raw materials and other additives need to be selected to ensure their purity and performance meet the requirements. In the polymerization reaction stage, specific temperature and pressure conditions are used to cause the organic silicon raw materials to undergo polymerization reactions to form siloxane polymers. In the vulcanization stage, vulcanization treatment is used to further crosslink the siloxane polymers and enhance their physical and chemical stability. In the molding and processing stage, silicone is molded and processed according to product requirements. Finally, quality inspection and packaging are performed on the finished products.

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